Frequently Asked Questions

Both Cognex and Keyence offer advanced machine vision technology for automated inspection and defect detection. Cognex is often preferred for complex part identification tasks, while Keyence excels in high-speed barcode reading and real-time quality control. At Turner Machine Development, we evaluate your specific inspection needs to recommend the best vision platform for your application.

Multi-axis robotic palletizers automate stacking patterns, reduce cycle times, and eliminate manual handling errors. Custom programming allows robots to handle varying product sizes and adapt to production changes quickly. This integration typically reduces labor costs while increasing throughput and consistency in material handling operations.

Turner Machine Development provides certified programming for FANUC, Epson, Denso, and Kawasaki robotic systems. FANUC integration is our specialty, offering proven reliability for demanding material handling and palletizing applications. Each brand has unique strengths that we match to your production environment and performance requirements.

Machine vision becomes essential when manual inspection can't keep pace with production speeds or when defect rates need to drop below 1%. Automated vision systems provide real-time detection, barcode verification, and part identification without slowing throughput. At Turner Machine Development, we integrate vision at critical quality checkpoints to catch defects before they reach downstream processes.

Robotic automation requires safety light curtains, safety mats, guard doors, and often 3D area scanners to protect operators. These systems ensure regulatory compliance while allowing safe human-robot collaboration zones. Proper safety implementation prevents unauthorized access and automatically stops equipment when boundaries are breached.

Hytrol sorters use advanced conveyor technology to automatically route products to designated destinations based on barcode scans or weight sensors. This eliminates manual sorting, reduces handling time, and increases order accuracy. Turner Machine Development integrates Hytrol systems with existing material handling equipment to create seamless production flow.

UL-compliant control panels meet strict electrical safety standards through proper component selection, wiring practices, and labeling. Turner Machine Development fabricates custom panels with integrated Allen Bradley, Siemens, or Schneider Electric PLCs and HMIs. UL compliance ensures insurability and meets facility safety requirements for industrial installations.

Yes, custom automation solutions are designed to seamlessly connect with your current machinery and processes. Turner Machine Development specializes in integrating new robotic, vision, and control systems into legacy production lines without requiring complete equipment replacement. This approach preserves capital investment while modernizing operations.

Turner Machine Development programs Allen Bradley, Siemens, and other major automation platforms for industrial control applications. Each platform offers different networking capabilities and programming environments suited to specific manufacturing needs. Our expertise ensures reliable PLC configuration regardless of your existing control architecture.

Human-machine interfaces provide intuitive touchscreen controls for monitoring production status, adjusting parameters, and diagnosing issues in real time. Well-designed HMIs reduce training time and help operators respond quickly to process changes. Turner Machine Development creates custom HMI screens tailored to your equipment and workflow requirements.

Many manufacturers underestimate the importance of proper end-of-arm tooling and fixture design for their specific products. Even the best robot programming can't compensate for poor gripping or positioning systems. At Turner Machine Development, we engineer complete solutions that address tooling, programming, and material flow together for reliable automation performance.

Barcode reading ensures traceability by linking each part to production data, quality records, and shipping information automatically. Vision-based barcode scanners work at high speeds without contact, reducing handling damage and bottlenecks. This technology enables real-time tracking and prevents mix-ups in multi-product manufacturing environments.